G2|F2

THE TWO SERIES

Don‘t just think big. Do big.

We have the solution for all challenges in additive manufacturing: G2 / F2 combined form a system that replaces a complete production lab and produces repeatable and traceable components. This system will allow professional users to move the limits of what is possible.

The G2 offers 4K DLP technology with varying resolution / pixel size. One integrated system can produce both very large components or highly detailed smaller components depending on ones needs. The G2 offers the possibility to perform two print jobs in a row which increases capacity, especially while printing overnight. The innovative handling of the printed component allows for clean production. The G2 / F2 together form the perfect production system.

Clean. Safe. Simple. Genera‘s glove-free handling system is based on an innovative shuttle solution. During the entire production process, the component travels in a tight box or shuttle. Both, the precious components and your hands are protected by this design. The 3D component can be handled and optimized without any dripping, contamination or light influence from outside. At the same time, the shuttle works as an interface between the 3D printer and the post-processing unit. It documents the entire manufacturing process and makes it traceable and repeatable.

G2 PRINTER

G2

Higher volume. More Speed. 3D printing production like never before. The G2 was developed for industrial use, for service providers and factories alike. It is capable of doubling the output, since it can print two separate jobs without supervision. An innovative resin vat system offers maximum flexibility with minimal set-up times. Future production challenges are addressed by the G2 with an ever expanding and updating parameter database for new materials.

Output increases, while printing costs stay low. While the handling of printed components of conventional 3D printers is often arduous and unclean, the G2 offers a glove-free workflow for clean, easy, and reliable production. The G2 prints in 4K and several different resolutions (between 40 and 100 μm) in one system. No matter what the needed printing accuracy is, G2 has the solution, in one system.

Genera SoftwareGenera 3D Printing Volume

HARD FACTS

Light intensity
max. 30 mW / cm2 @ 40 μm

Wave length
385 nm DLP

Speed
Up to 3 mm / min*

4K Resolution
(3840 x 2160)

Pixel size
100 μm, 70 μm, 40 μm

Print volume @ 100 μm
x: 384 mm, y: 216 mm, z: 320 mm

Continuous production with shuttle system

Automatic platform change, multiple prints and glove free process

Documentation and traceability by RFID tag and database

*depending on material and vat system

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11 12
1

Print diagnostic sensors

2

Automatic handling system for platforms

3

Heated build platform

4

Resin temperature sensor

5

Resin level sensor

6

Special heatable vat system for fast printing and low adhesion

7

4K 385 nm DLP light engine with variable pixel size (40, …, 100 μm)

8.1

Glove-free process with two RFID-tagged shuttles

8.2

Glove-free process with two RFID-tagged shuttles

9

LED for status information

10

Resin tank and lightproof, automated resin dispensing system for high throughput production

11 Secure, fully enclosed, air filtered machine for use in office environment
12 Human Machine Interface (HMI) with machine control, part preview, and printing progress
1

Print diagnostic sensors

2

Automatic handling system for platforms

3

Heated build platform

4

Resin temperature sensor

5

Resin level sensor

6

Special heatable vat system for fast printing and low adhesion

7

4K 385 nm DLP light engine with variable pixel size (40, …, 100 μm)

8.1

Glove-free process with two RFID-tagged shuttles

8.2

Glove-free process with two RFID-tagged shuttles

9

LED for status information

10

Resin tank and lightproof, automated resin dispensing system for high throughput production

11 Secure, fully enclosed, air filtered machine for use in office environment
12 Human Machine Interface (HMI) with machine control, part preview, and printing progress
F2 POST-PROCESSING UNIT

F2

Forget everything you know about post-processing. The intelligent washing program of the F2 adapts to the structure of the printed component and the material used, providing perfect surfaces and printing results every time. The cleaning function is integrated in our innovative shuttle.

The F2 is complemented by an improved UV post-curing chamber, connected to a fully automated cleaning process for the very first time. With high optical performance and homogeneous radiation, the F2 produces the best mechanical features for printed components.

A special sensor system is monitoring the entire process and if required, automatically recognizes any defects and reports them to the user, allowing for immediate reaction during the production process. Whether you want to print 1 or 1000 parts – The F2 produces quality results under repeatable production conditions.

Genera 3D Printing HMIGenera Post Processing

1 2 3 4 5 6 7 8 9 10
11 12
1

Intelligent Force Feedback System

2

Automatic handling system for platforms

3

Wash fluid level sensor

4

Glove-free process with RFID-tagged washing-shuttle for fully automated postprocessing

5

Integrated magnetic stirrer and protection for delicate and efficient cleaning of green parts

6

Heating unit (part drying and tempering)
o Sensor controlled
o Inert atmosphere

 

 

7

Post-curing chamber
o High-power and uniform LED panels
o Sensor controlled
o Inert atmosphere

8

Transport shuttle for glovefree part handling

9

LED for status information

10

2 x 60 L cleaning fluid tank for pre- and post-wash including an overflow tank

11 Secure, fully enclosed, air filtered machine for use in office environment
12 Human Machine Interface (HMI) with machine control, part preview and status
1

Intelligent Force Feedback System

2

Automatic handling system for platforms

3

Wash fluid level sensor

4

Glove-free process with RFID-tagged washing-shuttle for fully automated postprocessing

5

Integrated magnetic stirrer and protection for delicate and efficient cleaning of green parts

6

Heating unit (part drying and tempering)
o Sensor controlled
o Inert atmosphere

 

 

7

Post-curing chamber
o High-power and uniform LED panels
o Sensor controlled
o Inert atmosphere

8

Transport shuttle for glovefree part handling

9

LED for status information

10

2 x 60 L cleaning fluid tank for pre- and post-wash including an overflow tank

11 Secure, fully enclosed, air filtered machine for use in office environment
12 Human Machine Interface (HMI) with machine control, part preview and status
HARD FACTS

Active carbon filter for odor reduction

High power and uniform LED curing chamber @ 405 nm

Post-curing in inert atmosphere with part tempering

Intelligent database for postprocessing and documentation

Fully automated RFID-traced post-processing

Non-flammable cleaning fluid
(Genera Clear3d)